Nano Coating Chemical and Application
ilachem® NT-1000 Boya Öncesi Sprey hatlarda Metal Yüzeyinde; yağ alma ve nanoseramik kaplamayı tek banyoda gerçekleştirebilen Nano Kaplama ve Yağ Alma kimyasalıdır. Boyanın metal yüzeyine tutunmasını ve uzun ömürlü kaplama oluşturmasını sağlar. Demir Fosfat, çinko fosfat ve diğer metal kaplama çeşitlerine alternatif olarak üretilmiştir. ilachem® NT-1000; metal yüzeyi ile boya arasında bağlayıcı bir tabaka görevi görür. Ürün etkili yağ alma özelliği sayesinde metal yüzeydeki yağı sökerek nanoseramik kaplamayı gerçekleştirir. Herhangi bir ön yağ alma banyosu kullanımına ihtiyaç duymaz. Kullanılan banyo sayısından, diğer kimyasallardan uygulama sürelerinden ve banyo ısıtılmasında kullanılan enerji giderinden ekonomik avantaj sağlar. Demir Fosfat ve çinko fosfat banyolarının oluşturmuş olduğu çamur kaynaklı atık problemini ortadan kaldırır. Ürün multi metal çalışır. Aluminyum alaşımları ve Galvaniz kaplı tüm metaller dahil tüm metal yüzeylerinde tek banyoluk sistem ile boya öncesi hazırlığa olanak sağlar. Ürün oda sıcaklığında çalışır ve herhangi bir ısıtmaya ihtiyaç duymaz. Soğuk kullanım; işletme için ekonomik avantaj sağlar. Ürün Şebeke suyu ile çalıştığından DI su kullanımına ihtiyaç duymaz. Organik yapıda kimyasallar ihtiva ettiğinden çevresel atık problemlerini ortadan kaldırır.
Application and Process Characteristics
Core Approach in Nano Coating
Optimal nano coating results rely not only on the chemical formulation but also on a clean substrate and tightly controlled bath parameters. We evaluate product selection in conjunction with the metal alloy, incoming water quality, application method, and subsequent coating system.
Pre-Paint Surface Preparation
Zirconium-based nano coating prepares thoroughly cleaned metal substrates for paint application. The achieved result is evaluated alongside the overall surface preparation quality and the chosen paint system.
Ambient Temperature Operation Option
Suitable nano coating formulations can operate in processes that do not require heating. Operating parameters are determined based on the technical specifications of the selected chemical and the demands of the line.
Low Sludge Formation
Offers an alternative surface treatment approach compared to the sludge generation typical of phosphating processes. Bath cleanliness, drag-in contaminants, and process monitoring must still be managed routinely.
Controlled Bath Monitoring
pH and zirconium concentration are monitored within narrow operating windows. Water quality and contamination control are assessed in tandem to maintain coating continuity.
Our Application Process
We address every phase together, from surface preparation to bath control. The optimal product and operating conditions are specified according to the configuration of your existing line.
Surface Cleaning
The metal substrate is degreased and cleared of rust and processing residues; pre-treatment requirements are thoroughly evaluated.
Rinsing and Bath Make-Up
Water quality standards and rinse stages are established. The nano coating bath is prepared in accordance with the product's technical specifications.
Nano Coating Application
Applied via dipping or spray methods; pH levels and zirconium concentrations are monitored on a regular schedule.
Final Inspection and Paint Readiness
Post-treatment rinsing and drying requirements are evaluated; the substrate is prepared for subsequent paint application.
Frequently Asked Questions
Find answers below to frequently asked questions regarding nano coating, rinsing protocols, and bath maintenance. Contact our technical team for data tailored to your specific product and line.
What is the primary function of nano coating?
Why are demineralized water and proper rinsing critical?
Which parameters should be monitored in the bath?
Is it applied via dipping or spray?
On This Page
Request Technical Documentation
You can request current documentation for technical product data, application parameters, and safety data sheets (SDS). Providing your metal substrate type, existing line configuration, and paint system facilitates a precise technical assessment.
Why MFI Makina Kimya?
Let’s Evaluate Your Nano Coating Process Together
Share your metal substrate details, current surface treatment line, and target paint application; let us assess nano coating alternatives tailored to your facility's operational requirements.