Phone: +90 216 999 37 99

info@mfimakina.com

Gebze / Kocaeli

Balçık Mh. 3248 Sk. No:22-1

ilachem®
Tekrar eden nitelik® Consistent Trait®

Nano Coating Chemical and Application

We provide zirconium-based nano coating solutions that prepare metal surfaces for painting, evaluating chemical selection and application parameters alongside your specific process.

Nano Coating Chemical and Application

ilachem®  NT-1000 Boya Öncesi Sprey hatlarda Metal Yüzeyinde; yağ alma ve nanoseramik kaplamayı tek banyoda gerçekleştirebilen Nano Kaplama ve Yağ Alma kimyasalıdır. Boyanın metal yüzeyine tutunmasını ve uzun ömürlü kaplama oluşturmasını sağlar.  Demir Fosfat, çinko fosfat ve diğer metal kaplama çeşitlerine alternatif olarak üretilmiştir. ilachem®  NT-1000; metal yüzeyi ile boya arasında bağlayıcı bir tabaka görevi görür. Ürün etkili yağ alma özelliği sayesinde metal yüzeydeki yağı sökerek nanoseramik kaplamayı gerçekleştirir. Herhangi bir ön yağ alma banyosu kullanımına ihtiyaç duymaz. Kullanılan banyo sayısından, diğer kimyasallardan uygulama sürelerinden ve banyo ısıtılmasında kullanılan enerji giderinden ekonomik avantaj sağlar.  Demir Fosfat ve çinko fosfat banyolarının oluşturmuş olduğu çamur kaynaklı atık problemini ortadan kaldırır. Ürün multi metal çalışır. Aluminyum alaşımları ve Galvaniz kaplı tüm metaller dahil tüm metal yüzeylerinde tek banyoluk sistem ile boya öncesi hazırlığa olanak sağlar.  Ürün oda sıcaklığında çalışır ve herhangi bir ısıtmaya ihtiyaç duymaz. Soğuk kullanım; işletme için ekonomik avantaj sağlar. Ürün Şebeke suyu ile çalıştığından DI su kullanımına ihtiyaç duymaz. Organik yapıda kimyasallar ihtiva ettiğinden çevresel atık problemlerini ortadan kaldırır.

Application and Process Characteristics

Zirconium-based surface treatment
Pre-paint coating preparation
Passivation in suitable processes
Immersion and spray applications
Water quality and rinse stage control
Monitoring of pH and zirconium concentration
Metal parts undergoing surface treatment on a hanging line

Core Approach in Nano Coating

Optimal nano coating results rely not only on the chemical formulation but also on a clean substrate and tightly controlled bath parameters. We evaluate product selection in conjunction with the metal alloy, incoming water quality, application method, and subsequent coating system.

Pre-Paint Surface Preparation

Zirconium-based nano coating prepares thoroughly cleaned metal substrates for paint application. The achieved result is evaluated alongside the overall surface preparation quality and the chosen paint system.

Ambient Temperature Operation Option

Suitable nano coating formulations can operate in processes that do not require heating. Operating parameters are determined based on the technical specifications of the selected chemical and the demands of the line.

Low Sludge Formation

Offers an alternative surface treatment approach compared to the sludge generation typical of phosphating processes. Bath cleanliness, drag-in contaminants, and process monitoring must still be managed routinely.

Controlled Bath Monitoring

pH and zirconium concentration are monitored within narrow operating windows. Water quality and contamination control are assessed in tandem to maintain coating continuity.

Our Application Process

We address every phase together, from surface preparation to bath control. The optimal product and operating conditions are specified according to the configuration of your existing line.

1
Surface Cleaning

The metal substrate is degreased and cleared of rust and processing residues; pre-treatment requirements are thoroughly evaluated.

2
Rinsing and Bath Make-Up

Water quality standards and rinse stages are established. The nano coating bath is prepared in accordance with the product's technical specifications.

3
Nano Coating Application

Applied via dipping or spray methods; pH levels and zirconium concentrations are monitored on a regular schedule.

4
Final Inspection and Paint Readiness

Post-treatment rinsing and drying requirements are evaluated; the substrate is prepared for subsequent paint application.

Frequently Asked Questions

Find answers below to frequently asked questions regarding nano coating, rinsing protocols, and bath maintenance. Contact our technical team for data tailored to your specific product and line.

What is the primary function of nano coating?
Zirconium-based nano coating is used for pre-paint surface preparation and passivation across suitable applications on metal substrates. Coating performance is evaluated based on metal type, pre-cleaning efficiency, process parameters, and the subsequent paint system.
Why are demineralized water and proper rinsing critical?
The nano coating bath is sensitive to drag-in contaminants. Maintaining proper water quality during bath make-up and rinsing supports process continuity. Demineralized water and post-treatment rinsing requirements must be specified according to the selected product and application method.
Which parameters should be monitored in the bath?
pH levels and zirconium concentrations must be monitored regularly. Operating ranges and required chemical additions are established based on the product's latest technical data sheet. Water quality, drag-in impurities, and bath condition should also be integrated into process control routines.
Is it applied via dipping or spray?
Nano coating can be applied via immersion (dipping) or spray methods, provided suitable product selection and line conditions are met. The choice is made by evaluating component geometry, existing line infrastructure, throughput capacity, and downstream surface finishing steps.

Request Technical Documentation

You can request current documentation for technical product data, application parameters, and safety data sheets (SDS). Providing your metal substrate type, existing line configuration, and paint system facilitates a precise technical assessment.

Why MFI Makina Kimya?

Evaluation tailored to metal and paint systems
Integrated assessment of chemistry and line setup
Application-oriented technical consultation
Long-term collaboration approach

Let’s Evaluate Your Nano Coating Process Together

Share your metal substrate details, current surface treatment line, and target paint application; let us assess nano coating alternatives tailored to your facility's operational requirements.

Cart (0 items)